| Rigid Type Stranding Machine |
JLK-630/6+12+18+24 Rigid type Standing Machine
(integer side bottom reel Loading, earth shaft transmission)
1.Application:
This machine is used for stranding and compacting of sector copper
or aluminum conductor and round conductor.
2. Main Technical Data.
2.1 Single conductor diameter: Cu 1.5~5.0mm Al
1.8~5.0mm
2.2 Max. stranding outside dia.: 45mm
2.3 Rotating speed of cage 6, 12B: 68.8~162r/min, 18B:
60.5~142.4r/min, 24B: 53.1~125.1r/min
2.4 Stranding pitches 6, 12B: 87.1 ~ 843mm, 18B: 99.7 ~ 958.7mm,
24B: 113.5~1092.3mm
2.5 Linear speed: 59m/min
2.6 capstan wheel dia.: 2,500mm
2.7 Pay-off reel in cage: PND630
2.8 Center pay-off reel: PN630
2.9 take-up reel: PN1600~PN3150
2.10 Main motor:132KW(DC)
3 Composition of main components:
3.1 630 manual pay-off stand: 1set
3.2 Well shape wire guide stand: 1set
3.3 6B, 12B, 18B & 24B stranding cage: 1set each
3.4 Compacting device: 3 sets
3.5 Side bobbin loading device: 4 sets
3.6 Counter meter: 1 set
3.7 2500 dual wheels haul-off capstan: 1set
3.8 3150 End-shaft winding& traversing stand: 1set
3.9 Mechanical transmission system: 1set
3.10 Electrical control system: 1set
3.11 Safe and protecting system: 1 set
4. Structure Feature And Technical Specification For The Main
Components:
4.1 630 manual pay-off stand
max loading: 800kg, Reels:PN630, Pay-off tension is controlled by
mechanical friction,
can be adjusted. Manual compacting or relaxing reels and manual
lifting
4.2 6B,12B,18B&24B Stranding cage
4.2.1 Pay-off reels: PND630
4.2.2 Cage rotating speed:6,12B: 68.8~162r/min , 18B:
60.5~142.4r/min , 24B: 53.1~125.1r/min
4.2.3 Stranding pitches: 6,12B: 87.1~843mm, 18B: 99.7~958.7mm ,
24B: 113.5~1092.3mm, step of rotating speed change: 6 steps, cage
construction: 4 equal section, range of single wire pay off
tension: 5~40kg
4.2.9 End-shaft pneumatic clamping, with the mechanical locking
structure
4.2.10 Each reel equips with wire-breaking detector, when wire
breakage is detected,
machine stopping time is 3~8s
4.2.12 Air operated braking
4.2.13 Single motor drives gear pump and lubricates the gearbox.
4.2.14 Equipped with a set of side loading device on each twister.
4.3 side loading device
applicable bobbin: PND630, The side loading device compose by
running stand, lifting
device and electric control system.
4.4 Meter counter
Circumference of meter counter: 500mm, Counter tolerance: 3,
Max. counting length:
9999mm
4.5 2500 Dual wheels haul-off capstan
Haul-off wheels dia.:2500mm, Max.linear speed: 59m/min, Max.
pulling force: 12t,
Line speed changing step: 36 steps, Equipped with pressing line and
stopping back
device which ensures wire un-relax and stranding pitch stable when
stopping.
4.6 3150 End-shaft winding& traversing stand
Max.loading weight: 15t, Max.dia. of traversing: 50mm,
Max.speed of take-up: 60m/min,
clamping motor power: 2.2KW(2 sets), lifting motor power: 3KW(2
sets), Take-up
reels:PN1600~PN3150, Take-up motor: 10kg.m,
The structure is end-shaft type: End-shaft clamping, electric
lifting and clamping.
The speed of traverse can follow the take-up speed, and the
traversing pitch
can be adjustable randomly.
4.7 Mechanism transmission system
Main transmission power: 132KW(DC), Transmission system consists of
main motor, main
reducer, transmission earth shaft and slow speed localizer device
etc.
4.9 Electric transmission and control system
4.9.1 This machine power supply: Three phase five wire
380V 50Hz
4.9.2 The transmission controller adopts bran-new digital British
original importing
SSD non-reversible DC speed regulator, and the complete machine
control is managed
by SIEMENS programmable controller.
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